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Laser Cleaning
Ümisy laser cleaning solutions remove rust, oil, paint, and oxidation layers from metal surfaces in a completely mechanical and non-contact manner, without creating chemical waste. Our laser technology prepares the surface to a perfect smoothness for subsequent processes (coating, welding, or painting) without causing any damage to the base metal.
Unlike traditional sandblasting or chemical cleaning methods, the laser cleaning process is completely eco-friendly; it eliminates the use of solvents or abrasive media. This sustainable approach reduces your operational waste, while permanently lowering your facility’s maintenance costs through low energy consumption and high processing speed.
Our laser cleaning units, integrated into our advanced robotic systems, provide flawless and repeatable results even on complex part geometries. This smart automation, which removes the human factor, incorporates challenging cleaning operations into line standards, making your production more reliable and continuous.
Hassas Lazer Temizleme
Precision Laser Cleaning
- Non-Contact and Surface-Safe Process: Cleans 100% of rust, oil, and old paint layers without eroding the base metal.
- Eco-Friendly and Chemical-Free Technology: Generates no waste and requires no use of solvents or abrasive media.
- Robotic Precision: Provides millimeter-level cleaning and full repeatability even on the most complex part geometries.
MINIMUM INSTALLATION AREA:
- Custom-tailored compact and modular system design
CLEANING EFFICIENCY:
- Cycle times optimized according to the degree of surface contamination
Non-Contact and Non-Destructive Surface Preparation
Unlike traditional abrasive methods, our laser cleaning technology operates without any physical contact with the surface being cleaned. As the laser beam precisely vaporizes unwanted contaminants (rust, paint, oxidation, or oil) on the surface, it does not cause the slightest damage to the base metal underneath. This ‘non-destructive’ nature provides critical safety, especially for thin sheets, precision molds, or high-tech alloys. Since there is no mechanical sanding or sandblasting process, no micro-notches or structural deformations occur on the metal surface; thus, the service life of your parts is preserved, and surface preparation is achieved at the highest quality standards.
Eco-Friendly and Sustainable Industrial Hygiene
The biggest disadvantages of traditional cleaning methods—chemical waste, contaminated solvents, and the use of abrasive media—are completely eliminated with our laser technology. The laser cleaning process is an entirely ‘dry’ and ‘green’ technology that operates solely on electrical energy, without the need for any consumables. By removing chemical treatment costs, this method minimizes your business’s environmental footprint while creating a much safer and dust-free working environment for your employees. This system, which enables you to achieve your sustainability goals, also elevates your factory standards to the highest level by ensuring full compliance with occupational health and safety regulations.
Automation and Adaptation to Complex Geometries
Ümisy expertise in robotic system integration offers unparalleled efficiency in laser cleaning operations. Unlike manual cleaning methods, our robotic laser systems can flawlessly reach even the most hidden corners of parts with the most complex 3D geometries. Our advanced software infrastructure analyzes the form of the part in real-time to optimize the laser’s spray angle, speed, and intensity. This high level of automation reduces the error margin caused by the human factor to zero and ensures that the cleaning quality of every single part remains at the same high standard. By reducing downtime in mass production lines, this technology increases your total production capacity by accelerating preparation processes before painting or welding.
Low Operational Cost and High Return on Investment
Although laser cleaning may initially appear as a high-tech investment, it is a system that quickly amortizes itself by significantly reducing operational costs in the long run. The financial burden created by sandblasting consumables, the logistics of chemical cleaners, waste disposal costs, and equipment requiring intensive maintenance is absent in laser systems. Our laser cleaning units provide years of uninterrupted service to your business with their long-lasting optical components and modular structure that requires minimal maintenance. This dramatic decrease in the processing cost per part not only increases your profitability but also allows you to transfer parts that are prepared more flawlessly with lower scrap rates to subsequent production stages, such as painting or coating.
LASER CLEANING (PRE-MAINTENANCE PROCESS)
Our laser cleaning solutions, which provide perfect surface preparation before painting, extend the life of metal parts with their non-contact and non-abrasive technology. This innovative system instantly vaporizes rust, oxides, oil, and old coatings without damaging the base material underneath.
Thanks to our advanced focusing algorithms, even the most complex surface geometries are cleaned with homogeneous and micron-level precision, increasing paint adhesion quality to over 95%.
Our automated laser systems work synchronized with the line speed, eliminating the use of chemical waste and consumables. In ROI calculations, they provide up to 60% savings compared to chemical cleaning costs and maximize operational efficiency by minimizing maintenance downtime. Our fully integrated line architecture reports all cleaning data to your ERP systems in real-time.
METAL PART STOCK (CONTAMINATED)
LASER WELDING
AUTOMATIC CONVEYOR INTEGRATION
REAL-TIME SURFACE INSPECTION SENSOR
Hardware and Mechanical Infrastructure
Engineering and Project Design
- High-performance fiber laser head integration that cleans rust, oxide, oil, and coating residues on metal surfaces with micron-level precision, without causing any damage to the base material (substrate).
- Fixed cabin designs that seamlessly adapt to your factory layout and can be optimized for different part sizes, or high-precision linear mechanical systems that extend the reach for complex part geometries.
- Intelligent conveyor tracking mechanisms that instantly detect moving parts on the conveyor and synchronize the robotic arm's laser scanning path perfectly with the line speed.
- Integrated fume and waste extraction/filtration systems that capture and filter the smoke, gases, and micro-particles released during the process with high suction power, ensuring maximum operator safety.
- Special protective housing architecture that is fully resistant to dusty, humid, and harsh production environments, featuring a smooth body for easy cleaning and protecting the optical components.
Software and Control Infrastructure
- The capability to instantly detect different part models coming along the line and the density of surface contamination, enabling the implementation of the optimum laser scanning frequency, power, and speed for each geometry with zero latency.
- High-performance PLC and PC software architecture that analyzes surface cleaning quality in real-time during and after the laser cleaning process, communicating with micron-level precision.
- A traceability infrastructure that digitizes the processing time, consumed laser energy, surface temperature values, and quality control data for every cleaned part in real-time, meeting industry standards.
- Intelligent line management software that works in perfect synchronization with your existing MES, ERP, and painting/coating lines, minimizing maintenance downtime and preventing operational errors.
Flawless Surface Preparation and Maximum Adhesion with Robotic Laser Cleaning
As Ümisy Machinery and Robotic Technologies, we install turnkey robotic laser cleaning lines that perform surface preparation—the most critical stage in pre-coating and painting processes—entirely touch-free. We remove rust, scale, oil, oxide, and old coating residues from parts with micron-level precision, without generating chemical waste or causing any damage to the base material. Thanks to our 3D vision sensors and advanced scanning algorithms, we deliver homogeneous cleaning even on the most complex part geometries, maximizing the adhesion quality of the paint to the surface.
Compared to traditional chemical washing, sandblasting, and abrasive methods, our robotic solutions optimize your operational costs and downtime, operating in full synchronization with line speed through a flexible programming infrastructure. By eliminating the need for consumables and environmental impact, we transform your surface treatment operations into a sustainable, secure, and intelligent production center aligned with Industry 4.0 standards, with systems specifically engineered for your factory layout.
Communication
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