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Shaft Machining Technology
Processing raw materials with high speed and millimeter precision in industrial production lines is the fundamental element of production efficiency. As Ümisy, our robotic and automated shaft cutting systems optimize your production processes by cutting metal shafts of various diameters and specifications to the desired dimensions with near-zero tolerance.
Our lines, featuring advanced automation integration, minimize scrap rates by automating the entire process from material feeding to cutting and stacking.
Designed to meet the requirements of sectors demanding high standards—such as automotive, home appliances, machinery manufacturing, and the defense industry—our systems feature a flexible programming infrastructure. This enables rapid transitions between cutting demands for different lengths and quantities, effectively eliminating downtime. Our precise processing technology, which ensures burr-free cutting surfaces and maintains material integrity, provides a flawless foundation for subsequent production stages.
Shafts in Various Forms
Shaft Processing Technology and Automation Line
- Fully integrated, turnkey production solution managed from a single hub
- High-strength, rigid machine frame suitable for heavy industrial conditions
- Smart automation ensuring minimum downtime and maximum product quality
MINIMUM SPACE REQUIREMENT:
- Flexible installation dimensions tailored to facility layout
HIGH PRODUCTION CAPACITY:
- Maximum output and minimum scrap rate with continuous operation
LINE SPEED:
- Millimetric length tolerance even at high feed rates
Production Infrastructure Shaped by Advanced Technology
The quality of raw material preparation in industrial production processes is the most critical stage that determines the standards of the final product. The shaft cutting lines commissioned by Ümisy feature an advanced technological infrastructure capable of processing even the most challenging metal alloys with high speed and millimetric precision. The rigid machine body and robust mechanical design, adapted to heavy industrial conditions, ensure long-lasting and stable operational performance, guaranteeing the production quality of your facility.
Smart Automation and Near-Zero Tolerance
Equipped with advanced CNC and PLC control systems, our shaft cutting solutions stand out for their smart automation capabilities that completely eliminate human error. Consistently maintaining millimetric length tolerance even at high feed rates, our systems provide a flawless foundation for subsequent production stages. Digitally optimizing every parameter, from material feeding to cutting depth, minimizes downtime while maximizing line efficiency.
Flexible Production Capability and Minimum Scrap Rate
Responding rapidly to the evolving demands of different sectors is one of the greatest requirements of modern manufacturing. Thanks to their flexible programming infrastructure, our systems allow for seamless transitions between different diameters, lengths, and material specifications without downtime. Our intelligent material optimization software plans cuts with maximum efficiency, keeping raw material waste to a minimum. This reduces your production costs while ensuring a sustainable manufacturing flow.
Turnkey Integrated Engineering Solutions
With our Sakarya-based manufacturing strength and our operational structure in Germany, we design lines with flexible installation dimensions tailored to your facility’s layout. Our engineering team provides end-to-end, turnkey solutions managed from a single point by fully integrating robotic handling, machine vision, and stacking units into the system. We are with you at every step to build the future of your business with our customized project planning and high-capacity production lines.
SHAFT Processing Technology (FULLY AUTOMATED INTEGRATED SYSTEM)
Aiming for maximum material efficiency, speed, and sustainable precision in industrial manufacturing processes, our shaft cutting solutions carry your production lines into the future with a flexible automation architecture. Thanks to advanced servo motor drives and intelligent control sensors, our system instantly measures shafts moving along the line with millimetric tolerance and activates the most accurate cutting recipe for every different diameter and material group in milliseconds. Multi-axis robotic cutting/handling units and a rigid mechanical body structure provide completely burr-free and smooth cutting quality with near-zero tolerance, regardless of how high the material strength may be.
Automatic Loading System
+/- 0.05 mm High Cutting Tolerance
Laser Barcoding and Marking Station
PRODUCTION ANALYSIS AND CLOUD INTEGRATION
Final Product Collection and Crating Area
HARDWARE and MECHANICAL INFRASTRUCTURE
Engineering and Project Design
- High-torque hydraulic drive rollers and integrated leveling units that hold shafts of varying diameters and wall thicknesses in a rigid structure, preventing oscillation prior to cutting.
- Compact and modular line designs that provide minimum space requirements from material feeding to final product output, ensuring full compatibility with your facility's layout.
- High-strength welded construction and a rigid machine body that can operate continuously under heavy industrial conditions, eliminating deflection even when cutting large-diameter shafts.
- Control software that eliminates material positioning and length-cutting errors by providing real-time tracking of the moving shaft on the line (flying shear/cutting tracking) and synchronizing it with the main cutting unit.
- Intelligent mechanical subsystems that reduce cycle times by automatically determining the optimal saw speed and feed rate based on the shaft geometry.
- Hardened surface elements fully resistant to intense material friction, metal dust, and wear, featuring a smooth mechanical protective housing architecture designed for easy cleaning.
Software and Control Infrastructure
- Ability to instantly detect different raw material models coming through the line with AI and high-precision laser sensor-supported shaft measurement software, and to activate the correct cutting recipe with zero latency.
- High-performance PLC and PC software architecture that communicates in real-time with mechanical hardware and servo drives, ensuring 7/24 uninterrupted operation with precision at the micron level.
- Traceability infrastructure that digitizes data in real-time, in accordance with Industry 4.0 standards, covering the length and diameter of every cut shaft, quantity counts, line pressure deviations, and statistical process control (SPC) reports.
- Intelligent line management software that integrates seamlessly with your facility's existing MES, ERP, and production lines, automating product length changeover processes and preventing unplanned downtime.
Automatic Shaft Cutting with Micron-Level Precision
As Ümisy Makine ve Robot Teknolojileri, we engineer turnkey, integrated shaft cutting lines that eliminate human error in metalworking and manufacturing processes while maximizing occupational safety. Regardless of variations in material strength and diameter, we guarantee flawless straightness and millimetric cutting precision for every product, thanks to our high-torque leveling units and intelligent servo control systems.
Our automated solutions increase your production speed while optimizing raw material waste, adapting to different shaft lengths and diameters in seconds with flexible programming infrastructure. By engineering systems tailored specifically to your facility’s capacity and layout, we transform your raw material preparation operations into an intelligent production center aligned with Industry 4.0 standards.
Shaft Processing Technology: Process Stages
Automatic Bundle Loading and Straightening
Laser-Sensor Precision Length Cutting
High-Speed Burr-Free Cutting
Robotic Stacking and Packaging
Communication
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